ASTM B407 Incoloy 800/800H/800HT Seamless Pipe & Tube Standard

ASTM B407 is the ASTM International standard specification for nickel-iron-chromium alloy seamless pipe and tube covering the Incoloy 800 family of alloys: UNS N08800 (Incoloy 800), N08810 (Incoloy 800H), N08811 (Incoloy 800HT), N08801, and N08120. These are the workhorse alloys for high-temperature industrial heating, petrochemical reforming, and power generation applications where temperatures reach 1100-2100°F (593-1150°C).

The specification defines chemical composition, mechanical properties, grain size requirements, dimensional tolerances, heat treatment, hydrostatic or eddy current testing, and product marking. Products are supplied in cold-worked, annealed or hot-finished conditions. The key distinction between Incoloy 800, 800H, and 800HT lies in carbon content and grain size control. These are small differences in chemical composition that produce large differences in creep and rupture life above 1100°F (593°C).

ASTM B407 Incoloy pipe and tube are specified in ethylene cracker furnaces, hydrogen reformers, ammonia reformer primary and secondary tubes, power plant superheaters, industrial heat treatment retorts, and nuclear steam generators. This guide covers every section of B407, including the alloy grades, 800 vs 800H vs 800HT differences, chemical composition, mechanical properties, tolerances, heat treatment, testing, and practical questions, providing engineers and procurement teams with the data to select the right Ni-Fe-Cr alloy.

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What is ASTM B407?

ASTM B407 is the Standard Specification that covers seamless pipe and tube made from Nickel-Iron-Chromium Alloy. It is overseen by ASTM Committee B02 on Nonferrous Metals and Alloys, Subcommittee B02.07 on Refined Nickel and Cobalt and their alloys.

The nickel-iron-chromium composition (with 30-35% Ni, 19-27% Cr, and 39.5%+ Fe) positions these alloys between austenitic stainless steels (which lack high-temperature strength) and nickel-chromium alloys like Inconel 600/601 (which cost significantly more due to higher nickel content).

Incoloy 800 (N08800) is used at temperatures up to 1100°F (593°C). Incoloy 800H (N08810), 800HT (N08811), and the related N08801 and N08120 are used above 1100°F (593°C), where creep and rupture resistance become the primary design criteria. The “H” and “HT” designations indicate higher carbon content and controlled grain size for improved elevated-temperature performance.

The ASME equivalent is SB-407, listed in the ASME Boiler and Pressure Vessel Code, Section II, Part B. Materials meeting both ASTM and ASME requirements can carry the SB-407 designation for code-stamped pressure equipment in power plants, refineries, and chemical process vessels.

Chemical Composition of ASTM B407

The chemical composition of ASTM B407 is carefully controlled to provide high strength, excellent oxidation resistance, and reliable performance at elevated temperatures. The alloy is primarily composed of nickel, chromium, and iron, with small amounts of elements such as carbon, aluminium, titanium, and manganese to improve stability and corrosion resistance. These balanced elements help ASTM B407 materials maintain durability and structural integrity in demanding industrial environments.

GRADE UNS
Designation
Standard Chemical Requirement (Max unless range specified)
C Mn P S Si Ni Cr Mo Cu Fe Ti Al Co Other
Incoloy 800 N08800 B407 0.10 1.50 0.045 0.015 1.00 30.0–35.0 19.0–23.0 - 0.75 min 39.5 0.15–0.60 0.15–0.60 - -
Incoloy 800H N08810 B407 0.05–0.10 1.50 0.045 0.015 1.00 30.0–35.0 19.0–23.0 - 0.75 min 39.5 0.15–0.60 0.15–0.60 - -
Incoloy 800HT N08811 B407 0.06–0.10 1.50 0.045 0.015 1.00 30.0–35.0 19.0–23.0 - 0.75 min 39.5 0.15–0.60 0.15–0.60 - Al+Ti: 0.85–1.20
Incoloy 801 N08801 B407 0.05 1.50 0.045 0.015 1.00 30.0–34.0 19.5–23.5 - 1.00 BAL 0.75–1.50 - - -
Alloy HR-120 N08120 B407 0.05–0.10 1.00 0.045 0.015 1.00 35.0–39.0 23.0–27.0 - 0.50 BAL - 0.10–0.30 3.0 Nb: 0.10–0.50;
N: 0.20

Note: Iron is determined arithmetically by difference for N08800, N08810, N08811, and N08801. For N08810 (800H), carbon is controlled to 0.05-0.10%; for N08811 (800HT), carbon is 0.06-0.10% with Al+Ti held at 0.85-1.20%.

Mechanical Properties of ASTM B407

The mechanical properties of ASTM B407 define the strength and durability of the pipe and tube materials used in demanding applications. These properties include tensile strength, yield strength, and elongation, which indicate how the alloy performs under stress and deformation. The specified values ensure that ASTM B407 alloys provide reliable mechanical performance in high-temperature and corrosive environments.

Grade Condition & Size Standard Tensile Strength
Min, MPa
Yield Strength
Min, MPa
Elongation
Min, %
N08800 Cold-worked annealed B407 520 205 30
Hot-finished annealed or hot-finished B407 450 170 30
N08810 Hot-finished annealed or cold-worked annealed B407 450 170 30
N08811 Hot-finished annealed or cold-worked annealed B407 450 170 30
N08801 Cold-worked annealed B407 520 205 30
Hot-finished annealed or hot-finished B407 450 170 30
N08120 Hot-finished annealed or cold-worked annealed B407 655 275 30

Note: These are room-temperature minimum values. The real value of 800H/800HT is seen in elevated-temperature creep data; at 1600°F (870°C), 800HT has approximately 20–30% higher 100,000-hour rupture strength than 800H, which in turn is significantly stronger than 800. Grain size (ASTM No. 5 or coarser) is verified per ASTM E 112 on every lot for N08120, N08810, and N08811. Elongation is measured in 2 in. (50 mm) or 4D gauge length.

ASTM B407 Tolerances

ASTM B407 defines two sets of dimensional tolerances: one for cold-finished pipe and tube, and one for hot-finished tube. Cold-finished products have tighter control over outside diameter (OD) and wall thickness. Hot-finished products can be made in larger diameters but have wider OD tolerances. In both cases, the standard specifies tolerances for outside (or inside) diameter, wall thickness (average or minimum), and length.

STANDARD OD(D) TOLERANCE(MM) THICKNESS(S) TOLERANCE LENGTH TOLERANCE
MM COMMON HIGH MM MM MM
B407
(Cold-Drawn Tube)
D<12.7 +0.13/0 ave. ±12.5% min: +25.0%/0 Cut-to-length
≤9.1m
+3.2/0
12.7≤D≤15.9 ±0.13
15.9<D≤38.1 ±0.13 ave. ±10.0% min: +20.0%/0
38.1<D≤76.2 ±0.25 ave. ±12.5% min: +22.0%/0
D<12.7 ±0.13 ave. ±12.5% min: +25.0%/0 Cut-to-length
>9.1m
+6.4/0
12.7≤D≤15.9 ±0.15
15.9<D≤38.1 ±0.19 ave. ±10.0% min: +20.0%/0
38.1<D≤50.8 ±0.25 ave. ±12.5% min: +22.0%/0
50.8<D≤76.2 ±0.38
B407
(Hot-Finished Tube)
19≤D≤38 +0.4/-0.8 for nominal wall: ±12.5% for min wall: +28.5%/0 OD<50.8: +3.2/-0
OD≥50.8: +4.8/-0
Details refer to B829
-
38.1<D≤102 ±0.8
102<D≤235 +1.6/-0.8
B407
(Hot-Worked Pipe)
25≤D≤48 ±0.38 for nominal wall:
+16%/-12.5%
for min wall: +28.5%/0 - -
48<D≤114 ±0.51
114<D≤165 ±0.64
165<D≤235 ±0.79
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ASTM B407 Alloy Grades: 800 vs 800H vs 800HT

ASTM B407 covers five UNS designations, but the three most commercially specified are N08800 (Incoloy 800), N08810 (Incoloy 800H), and N08811 (Incoloy 800HT). The differences between them are due to their chemical compositions but are large in high-temperature performance. Incoloy 800 is the general-purpose grade; 800H raises carbon for creep strength; 800HT raises carbon further and controls the Al+Ti ratio for maximum creep-rupture life. The table below compares all five alloys.

UNS Trade Name C Range, % Al+Ti Grain Size Primary Application
N08800 Incoloy 800 0.10 max No requirement General service up to 1100°F (593°C)
N08810 Incoloy 800H 0.05–0.10 0.85–1.20 ASTM No. 5 or coarser Creep/rupture service above 1100°F (593°C)
N08811 Incoloy 800HT 0.06–0.10 0.85–1.20 ASTM No. 5 or coarser Max creep life: reformer tubes, ethylene pigtails
N08801 0.10 max 0.75–1.50 (Ti) No requirement Carburisation resistance, thermal processing
N08120 HR-120 0.02–0.10 0.40 max (Al) ASTM No. 5 or coarser High-temp oxidation, waste incineration

UNS N08800 / Incoloy 800

UNS N08800 is the baseline alloy for moderate-temperature corrosion and heat resistance. It contains 30-35% nickel, 19-23% chromium, and a minimum of 39.5% iron. The balanced Ni-Fe-Cr chemical provides resistance to oxidation, carburisation, and sulfidation up to 1100°F (593°C). The common uses include heat exchanger tubing, sheathing for electrical heating elements, and process piping in mildly corrosive environments.

More About Incoloy 800 Material

UNS N08810 / Incoloy 800H

UNS N08810 is the creep-optimised version for service above 1100°F (593°C). It is the same base alloy as 800, but with carbon restricted to 0.05-0.10% (instead of 0.10% max) and a mandatory grain size of ASTM No. 5 or coarser. The higher carbon floor creates more Cr₂₃C₆ and M₂₃C₆ carbides at grain boundaries, which pin grain boundaries during creep and slow diffusion-controlled deformation. 800H is specified for hydrogen reformer pigtails, ammonia reformer transfer lines, ethylene cracker radiant coils, and petrochemical furnace tubes operating at 1200-1800°F (650-980°C).

More About Incoloy 800H Material

UNS N08811 / Incoloy 800HT

Alloy 800HT is the highest creep-rupture variant, with controlled Al+Ti for gamma-prime strengthening. It restricts carbon to 0.06-0.10% and controls the combined aluminium + titanium content to 0.85-1.20%. This Al+Ti window enables precipitation of gamma-prime (γ′, Ni₃(Al, Ti)) during high-temperature service, which adds precipitation strengthening on top of the carbide grain-boundary pinning. 800HT is the premium grade for ethylene pyrolysis furnace tubes, steam-methane reformer outlet pigtails, and nuclear steam generator tubing.

More About Incoloy 800HT Material

UNS N08120 / HR-120

HR-120 is the high-chromium variant with 23-27% Cr, 35-39% Ni, and intentional nitrogen (0.15-0.30%) for solid-solution strengthening. It also contains niobium (0.4-0.9%) and molybdenum (up to 2.5%) for additional creep and pitting resistance. HR-120 is designed for temperatures up to 2000°F (1093°C) in oxidising atmospheres and waste incineration environments. Its heat treatment temperature is 2150°F (1177°C) minimum.

Heat Treatment Requirements for ASTM B407

The heat treatment of ASTM B407 alloys is directly tied to the alloy grade and the required grain size. Higher annealing temperatures produce coarser grains, which improve creep resistance but reduce room-temperature strength. The specification sets minimum annealing temperatures that must be met to achieve the required grain size.

Alloy Min Anneal Temp Grain Size Requirement Purpose
N08800 (Incoloy 800) No specific minimum No grain size requirement General corrosion resistance up to 1100°F
N08810 (Incoloy 800H) 2050°F (1121°C) ASTM No. 5 or coarser Creep/rupture above 1100°F
N08811 (Incoloy 800HT) 2100°F (1149°C) ASTM No. 5 or coarser Maximum creep life, γ′ strengthening
N08120 (HR-120) 2150°F (1177°C) ASTM No. 5 or coarser High-temp oxidation resistance
N08801 No specific minimum No grain size requirement Carburisation resistance

Grain size is verified per ASTM E 112 using the planimetric, comparison, or intercept method. In case of dispute, refer directly to the applicable edition of ASTM E 112 for the designated referee method. The grain size test is required once per lot for N08120, N08810, and N08811.

Testing and Inspection Requirements

ASTM B407 requires chemical analysis, tension testing, grain size testing (where applicable), and hydrostatic or eddy current testing. These create a multi-layered quality verification system for high-temperature service pipe.

Chemical Analysis

Testing follows ASTM E 1473. Product analysis is the purchaser's responsibility and must conform to the check analysis tolerances.

Tension Test

A lot is all material from the same heat, same nominal size, and same condition. Maximum lot weight when not identifiable by heat is 500 lb (227 kg). Testing follows ASTM E 8 in full tubular size or longitudinal strip/round specimens.

Grain Size Test

One grain size test per lot for alloys N08120, N08810, and N08811. Must meet ASTM No. 5 or coarser per ASTM E 112. This is a mandatory test for these three alloys.

Frequently Asked Questions

  • Can I Use Incoloy 800 Above 1100°F (593°C)?
    Technically, yes, but Incoloy 800 is not recommended above 1100°F for creep-critical applications. Without the controlled carbon and grain size of 800H/800HT, standard 800 has significantly lower creep-rupture strength. ASTM B407 explicitly states that N08810 and N08811 are “normally used in service temperatures above 1100°F (593°C) where resistance to creep and rupture is required.”
  • How Does ASTM B407 Differ From ASTM B163?
    B407 is the general specification for Incoloy 800/800H/800HT seamless pipe and tube; B163 covers nickel alloy condenser and heat exchanger tubes specifically. ASTM B163 includes additional condenser-specific requirements for surface finish, dimensional control, and testing. If you are purchasing Incoloy 800-series tubing specifically for condenser or heat exchanger duty, B163 may be the more appropriate specification. For general piping, reformer tubes, and process pipe, B407 is correct.
  • What Is the ASME Equivalent of ASTM B407?
    ASME SB-407 is the identical specification adopted into ASME Boiler and Pressure Vessel Code, Section II, Part B (Nonferrous Materials). Material meeting both ASTM and ASME requirements can carry the SB-407 designation for code-stamped pressure vessels, heat exchangers, and piping. This is mandatory for power plant and refinery pressure equipment.
  • How Does Incoloy 800H Compare to Inconel 601 at High Temperature?
    Inconel 601 (ASTM B167) has superior oxidation and carburisation resistance above 1800°F (982°C) due to its higher nickel (60%) and aluminium (approximately 1.0–1.7%) content. Incoloy 800H has better cost-effectiveness and adequate performance up to about 1800°F (982°C). For petrochemical reformer pigtails and furnace tubes at 1400-1700°F, 800H is the standard choice. For applications above 1800°F or where cyclic oxidation is severe, Inconel 601 is the upgrade path.
  • What Welding Filler Metal Is Used for Incoloy 800H/800HT?
    The standard filler metals include ERNiCr-3 (AWS A5.14) for GTAW and ENiCrFe-2 or ENiCrFe-3 (AWS A5.11) for SMAW. Always verify filler selection against your applicable welding procedure specification (WPS). For dissimilar joints between 800H and carbon steel, ERNiCr-3 is preferred to prevent carbon migration. Post-weld heat treatment (PWHT) is generally not required for 800H/800HT in the annealed condition, but solution annealing at 2050°F+ (1121°C+) may be specified for nuclear or critical creep-service joints.
  • Is Incoloy 800 the Same as 304/321 Stainless Steel?
    No. Incoloy 800 contains 32% nickel compared to 8-10% in 304/321, which gives it dramatically better resistance to chloride SCC, oxidation above 1100°F, and carburisation. However, 304 and 321 cost less and are adequate for service below 800°F (425°C) without chloride exposure. The jump from stainless to Incoloy is justified when the operating temperature exceeds 1100°F or when chloride SCC is a concern.
  • What Is the Difference Between Incoloy 800, 800H, and 800HT?
    All three share the same base composition ranges (30–35% Ni, 19–23% Cr, 39.5% min Fe) but differ in carbon content and Al+Ti control. Incoloy 800 has 0.10% max C with no grain size requirement. 800H has 0.05-0.10% C with ASTM No. 5 grain size minimum. 800HT has 0.06-0.10% C plus Al+Ti controlled to 0.85-1.20% for gamma-prime strengthening. For service below 1100°F (593°C), use 800. Above 1100°F, where creep matters, use 800H or 800HT.
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