Nickel 200

Nickel 200 is a commercially pure wrought nickel (99% Ni minimum) with strong resistance to caustic alkalis and to neutral and reducing media. Its high nickel content is approved for continuous service up to 315°C (600°F); above this temperature, graphitisation of carbon can compromise long-term integrity, and Nickel 201 is preferred.

1. Chemical Composition

The table below lists the elemental composition limits for Nickel 200. The near-pure nickel basis with controlled trace element maxima governs its corrosion and fabrication behaviour.

GRADE UNS
Designation
Standard
(Pipe)
Chemical Requirement (Max)
C Mn P S Si Ni Cr Mo Cu Fe Ti Al Co
Nickel 200N02200B161 0.150.350.0100.35 min 99.00.250.4

2. Mechanical Properties

These typical mechanical values apply to Nickel 200 in the annealed condition for seamless pipe and tube product forms per ASTM B161 and B163.

Grade Condition & Size Tensile Min, MPa (ksi) Yield Min, MPa (ksi) Elongation Min, %
Nickel 200 Annealed: OD ≤ 127 mm 380 (55) 105 (15) 35
Nickel 200 Annealed: OD > 127 mm 380 (55) 80 (12) 40
Nickel 200 Stress-Relieved: All sizes 450 (65) 275 (40) 15

3. Equivalent Grade

The table below aligns Nickel 200 with its international material equivalents across national standards, useful for cross-border documentation and material substitution decisions.

GRADE UNS WERKSTOFF NR AFNOR EN JIS BS GOST
Nickel 200 N02200 2.4066 N-100M Ni 99.2 NW 2200 NA 11 НП-2

4. Key Technical Advantages

  • Caustic Alkali Resistance: Nickel 200 has outstanding resistance to concentrated sodium hydroxide (NaOH) and potassium hydroxide (KOH) at all concentrations and temperatures up to about 315°C. Above this temperature, the low-carbon Nickel 201 (UNS N02201) is recommended to prevent graphitisation embrittlement.
  • Neutral and Reducing Media Compatibility: The high nickel content provides effective resistance to non-oxidising mineral acids (hydrochloric, sulfuric at low concentrations), organic acids, and dry gases including chlorine and hydrogen chloride below the dew point.
  • Magnetostrictive and Electrical Properties: Nickel 200 is ferromagnetic below its Curie temperature (~360°C) and has relatively high electrical and thermal conductivity. These properties make it suitable for electronic and transducer applications beyond conventional corrosion service.

Technical Note: Nickel 200 is not recommended above 315°C due to graphitisation risk from carbon precipitation. It is also susceptible to intergranular embrittlement in sulfur-bearing atmospheres at elevated temperatures.

5. Common Manufacturing Standards

  • ASTM B161: Standard specification for nickel seamless pipe and tube, covering UNS N02200 (Nickel 200) in seamless pipe and tube form for pressure service.
  • ASTM B163: Standard specification for seamless nickel and nickel alloy condenser and heat exchanger tubes, including Nickel 200 for heat transfer applications.
  • DIN 17751 / ISO 6207: European standard for nickel alloy tubes; Nickel 200 is designated 2.4060 under EN classification.
  • JIS H4552: Japanese Industrial Standard for nickel and nickel alloy pipes and tubes, covering NW2200 designation.
  • GB/T 2882: Chinese national standard covering pure nickel pipes and tubes, designation N6.
  • GOST 14163: Russian standard for seamless tubes from nickel and nickel alloys, covering NP-2 grade.

Manufacturing Standards Comparison Table:

Standard GB EN/DIN JIS GOST
ASTM B161 (Pipe) GB/T 2882 EN ISO 6207 (2.4060) JIS H4552 GOST 14163
ASTM B163 (Tube) GB/T 2882 EN ISO 6207 (2.4060) JIS H4552 GOST 14163

6. Primary Applications

  • Caustic Soda Production: Evaporator tubes, piping, and vessels in chlor-alkali plants handling concentrated NaOH solutions at elevated temperatures. Nickel 200's caustic resistance is unmatched by stainless steels in this service.
  • Food Processing: Heat exchanger tubes and product-contact piping in alkaline food and beverage manufacturing, where the absence of contaminating alloying elements is an advantage.
  • Electronic and Electrical Components: Vacuum tubes, magnetostrictive transducers, and cathode assemblies where specific magnetic and electrical properties are needed alongside corrosion resistance.
  • Aerospace: High-purity piping and fittings for fuel system components and speciality chemical handling where contamination from alloying elements must be avoided.
  • Plating Industry: Anode and piping materials in electroplating baths handling fluoride compounds and other aggressive plating chemistry where stainless steels are unsuitable.
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